A Mobile Phone Repairs cleanroom is a regulated environment that maintains a strictly low level of aerosol particles, airborne microbes, and chemical vapours. Cleanrooms are required by many industries like food production, E-liquids, science and technology, pharmaceuticals, and healthcare facilities among others to minimise pollution from unfiltered air.
Aerosol particles, bacteria, pathogens, chemical vapours, fibrous materials and more are types of pollutants that can hurt the manufacturing process in these industries. We have Mobile Phone Repairs Modular Cleanrooms that satisfy the requirements of the international organisation for standardisation (ISO) 14644-1: 2015.
The Mobile Phone Repairs Modular Cleanrooms that comply with the ISO 14644-1:2015 vary between class 1 and 9. The classification of each Cleanroom changes dependent on size and prevalence of the air particulates in the cleanroom. The class 1 range of Cleanrooms, which stands as the greatest, will be evaluated for the lowest frequency and smallest particulate size while the least classification (Class 9), will have a larger air particulate size and higher frequency than all other Cleanroom classifications.
Particle counters are employed as the test method for classifying Mobile Phone Repairs Modular Cleanrooms. This method measures the size and quantity of particles using the Particles Per Cubic Metre (PPCMM) unit. The Particles Per Cubic Metre of an (ISO) 14644-1: 2015 Class 9 Modular Cleanroom corresponds to normal atmospheric air with contaminants >5 microns not allowed into the environment.
The Class 1 Modular Cleanroom sees to the filtration of much lower air particulate sizes of >0.1 and >0.2 microns, ensuring that the confined space maintains a low level of contamination. The following is an example of this standard of testing.
Class 7 Mobile Phone Repairs Modular Cleanrooms go through valuations that check for an air particulate size of >0.5 microns and a particulate count that shouldn’t exceed 352,000. The Mobile Phone Repairs Cleanroom will have to be modified and re-evaluated if it goes over the required particle count and size to qualify for the classification.
Mobile Phone Repairs Modular Cleanrooms achieve the clean air quality by use of air filtration HEPA/ULPA technology. These technologies have undergone research evaluations to prove that they effectively reduce the quantity and size of air contaminants entering a cleanroom. The cleanroom gains a positive pressure area when Filter Fan Units (FFUs) process unfiltered air that passes through it. Contamination is controlled in the clean air environment by means of the positive pressure as it prevents non-filtered air from flowing back into the cleanroom through exhaust openings.
The type of Mobile Phone Repairs Cleanroom mentioned earlier sees to contamination-free production because only air that goes through the filtration unit is allowed to enter the internal area.
Modular Cleanroom Benefits
- Modular Construction
- Quick Assembly Time
- Airflow Control
- Inexpensive Modifications
The Mobile Phone Repairs Cleanroom mechanism will mitigate the possibility of product contamination. It’s also the first stage of putting a clean air production area in place. Adopting preventative measures that will prevent personnel from introducing particulates into the cleanroom is the next step to take. Cleanroom clothing like gowning, hair nets, and overshoes can go a long way in helping to avoid the introduction of pollutants by personnel. Fibres and other potential pollutants entering the cleanroom will be further reduced as a result, allowing production and research to go on without interference. Mobile Phone Repairs Cleanroom operators must undergo training in the reduction of contamination to prevent the introduction of microbial/foreign materials in to the production area.
Cleanroom Design, Build & Validation
- Budgeting and planning
- Engineering, design & layout
- Airflow and filtration design
- Construction and Installation
- Full Certification of our product
- Industry-specific equipment installation
Pharmaceuticals sector and TCA
At TCA, we build Mobile Phone Repairs Modular Cleanrooms of the highest standard by employing our experience of over thirty years and our expert engineers. Our products are built with high quality and are designed to be reliable and durable. At TCA, every project installation process, from design to validation, is controlled by our managers to ensure the best results. We deliver outstanding cleanroom solutions that can compete at the highest level because we are in control of our design and installation processes.
We derive fulfilment in providing the latest and best technologies, from efficient Engineering Grade aluminium to ultra-bright LED panelling to see your productivity grow. We trust in our ability to deliver quality and long-lasting products to the point that all our Mobile Phone Repairs Modular Cleanrooms always come with a five-year warranty.
The use of a Cleanroom is crucial for any industry that requires their processes to have a reduced particulate occurrence to avoid the microbial spoiling and/or contamination of goods.
The Cleanroom is crucial for reducing particulates in the production environment via air filtration. The use of Cleanrooms are employed in industries such as science and technology, semiconductors, production, electronics, medical devices, research, food production and more.
At TCA, our main goal is to see to it that you’re provided with the right solution for your needs. We can provide guidance concerning ideal Mobile Phone Repairs Cleanroom standards for you if you’re unsure about anything.
We design and build all our Mobile Phone Repairs Modular Cleanrooms to comply to the ISO 14644-1: 2015 standard. Mobile Phone Repairs Modular Cleanrooms that satisfy the ISO 14644-1:2015 standard vary from ISO 1-9. Cleanrooms are put into different class according to the number and size of contaminants in the clean air area. To be categorised in the greatest classification (ISO 1), a Cleanroom will be tested for the smallest air pollutant size while Class 9 cleanrooms are tested for larger air particulate sizes and higher quantities.
The Cleanroom validation test method in which these Cleanrooms are classified is by use of particle counters, measuring the Particles Per Cubic Metre (PPCM). The number, as well as size, of air particulates in the cleanroom are measured by particle counters. More cleaner air environments are realised with ISO 1 cleanrooms because they focus on the removal of the smallest air particulate sizes >0.1 microns and >0.2 microns while ISO 9 Mobile Phone Repairs Modular Cleanrooms are only dedicated to the elimination of larger air particulates >5 microns.
Modular Cleanroom Services
- Design & Build
- Free Site Survey
- Free Design Service
- Cleanroom Planning
- Construction and Installation
- CNC Engineered
- Training & Support
- Discounted Service Contracts
- Remedial Works
- Panel Repairs
- BMS Management
- Cleanroom Certification
- Differential Pressure Qualification
- Servicing Testing Validation
- Smoke Testing
- DOP Testing
Containment solutions are important in situations where dangerous air particulates that emanate from the production process need to be prevented from contaminating the outside air. These solutions can be put in place to enable the Mobile Phone Repairs Modular Cleanrooms protect the external environment from harmful materials by extracting and containing internally generated substances through the use of HEPA, ULPA, or Carbon filters whilst protecting the production area by introducing only filtered air. TCA provides the best in containment solutions that can be streamlined to the needs of any industry and see to it that your cleanroom complies to the standards and requirements of specific regulators.
The containment solutions which we deliver are uniquely built due to the fact that dangerous substances vary according to output and size. This implies that every customer may require a different containment solution for their needs. We’ll cooperate with you to figure out the right containment plan for you.
Airflow and Filtration
Our Cleanrooms are designed to be compliant to the specified ISO 14644-1:2015 grading. With this in mind, we take into consideration the level of air filtration required and the end function of the cleanroom. The level of air filtration required is determined by the air changes per hour (ACH), this determines how many Filter Fan Units are to be used in the cleanroom. What we also determine by the strategic positioning of the FFUs and exhausts is the flow of air around the cleanroom. This can mean the difference between a uni-directional (laminar flow) and a non-unidirectional (turbulent flow) airflow around a cleanroom, potentially leading to a contaminated product. With this in mind, we can greatly increase the number of ACH and control the air flow within the cleanroom.
Filtration of air is controlled by our ultra-quiet, high-efficiency filtration modules. These filtration modules automatically compensate for a build-up of dust and other materials that occur over time within a HEPA/ULPA filter increasing the fan speed to reach the set flow rate. This increases the life of the filter, reducing cost overtime for the end user.
- ISO 4-9
- ISO 14644
- Low Power Consumption
- Environmentally Friendly
- HEPA Filters
- Air Filtration
- Fan Filter Units
- Cleanroom Ceiling System
- Temperature Control
- Access Control
- Inter Lock Door Systems
- Air Showers
- Unidirectional Airflow
- Desiccator Cabinets
- Horizontal Flow Wall Modules
- Horizontal Laminar Flow Clean Benches
- Laminar flow cabinets
- Laminar Flow Canopy
Cleanrooms Customised to Your Needs
At TCA there is no such thing as a standard modular cleanroom. Each Cleanroom we design is made to fit your unique work conditions and is designed with your needs in mind. We make each modular Cleanroom to order and make you part of the design process.
With TCA you have the option of doing almost anything with a cleanroom design. This means that your Cleanroom can be many shapes and sizes fitting the most obscure of rooms and can have a range of finishes. We have yet to find a design that we could not accommodate.
Our customisable options mean that all components of the Cleanroom such as doors, windows, lighting, ceilings and filtrations can be altered to better suit your needs. You also have the option of installing furniture, air showers, pass through chambers, fire suppression, air-conditioning and much, much more. We pride ourselves in being able to meet design requests however unique in shape and size they may be.