Modular Cleanroom Design, Build & Validation

Beautiful and aesthetic modular cleanroom solutions by Total Clean Air

Modular Cleanrooms

A standard range of sizes available for immediate delivery ISO Class 5-8 aluminium super structure and in-fill panels engineered to millimetre accuracy. A robust and quick clean air solutions.

Monobloc Cleanrooms

TCA Offer the only FM fire rated PIR cleanrooms in the UK which are fully GMP compliant. There are endless possibilities to suit a variety of applications, which can also include full HVAC systems.

Softwall Cleanrooms

TCA Softwall Cleanrooms offer a modular rapid deployment clean air canopy and inexpensive clean air solutions. Typically installed in less than a day, fully validated to ISO Class 6-8.

Cleanroom Sectors & Clients

        Affordable ISO 14644 Cleanrooms Class 4-9, Installed and Validated In under 4 Weeks, Beautiful High Quality, Low Energy

We provide industrial and medical cleanrooms to the healthcare and pharmaceutical sectors.

Hygienic design of food & processing facilities, to control food safety, providing barriers to food contamination.
Our cleanrooms are ideal for the manufacture of precision electronics and engineering work flows.
Perfect for Universities; Research institutes; Modular construction ISO 4-9,  High Quality, Low Energy.

Modular Cleanroom Benefits

Modular Construction

Configured to meet your design standards & bespoke needs.

Quick Assembly Time

Modular; quicker to manufacture & install than standard cleanrooms.

Versatility

Modular cleanrooms can be assembled, disassembled and relocated.

Reconfiguration

Modular cleanrooms are inexpensive to retrofit & upgrade as requirements change.

Airflow Control

ULPA filtration 99.9995% removal of all microparticles

Inexpensive Modifications

Panel modification or replacement components.

Modular construction with high-grade materials and industry leading Ultra HEPA Clean Air (UHCA) networked Fan Filter Modules (FFM’s). Great quality and infinite possibilities.
Built to last, we warrant our cleanroom structures with an industry leading five-year warranty.

Cleanroom Features & Options

We Offer A Total Cleanroom Solution Including Standard & Custom Options

EC Digital fans and precision touch screen control deliver huge savings.
TCA values the environment and provides a complete recycling service for all of our systems.
TCA always design and specify the highest grade filtration and deep pleat filters for a long service life.
From complete laminar ISO Class 4 through to basic solutions, we deliver!
Structural aluminium walk-on systems and suspended solutions we engineer the right solution every time.
Close coupled HVAC system for economic DX, all engineered and delivered by our experienced engineering teams around the UK.
Many different types of access control systems are available to suit every budget and need.
To maintain optimum cleanroom conditions mechanical and electronic door locking system are often provided.

Our cleanrooms meet all the requirements of the International Standard ISO 14644-1, Cleanrooms and associated controlled environments—Part 1: Classification of air cleanliness.

Cleanrooms are classified by the particle count of the air inside them. The cleanroom class is the level of cleanliness the room complies with, the quantity and size of particles per volume of air. ISO 1 being the “cleanest” and ISO 9 the “dirtiest” The most common classes are ISO 7 and ISO 8.

Air cleanliness is achieved by passing the air through HEPA filters. The more often the air passes through the HEPA filters, the fewer particles are left in the room air.

In the current EU GMP Annex 1, the monitoring of 0.5 and 5 µm particles in cleanrooms is a requirement. It refers to technical document ISO 14644, Total Clean Air’s Modular Cleanrooms and Servicing strictly adhere to these standards.


Why Choose Total Clean Air

Total Clean Air is a new entity brought to the UK in 2018 to deliver high quality clean air solutions. TCA provides a “total clean air solution”, from cleanrooms to containment, biohazard to sophisticated electronics and everywhere in-between.

We are security cleared for defence and police projects and have over thirty years of experience within the UK. Although the company is newly formed, we are a team of very experienced clean air engineers with a lifetime of delivering exceptional projects and building upon our core value of maintaining exceptional customer satisfaction. We have built in excess of 200 cleanrooms from basic through to high-grade GMP compliant. We have a showroom in Surrey which showcases our systems, where you can experience the quality delivered, talk to our team and get to know the systems in advance.

Cleanroom Validation

Total Clean Air offers validation service/support for all types of cleanroom facilities to confirm they are operating in compliance to ISO 14644-1:2015 cleanroom standards.

With a tailor-made testing schedule to meet regulatory and process needs, our experienced and accredited Validation engineers will visit your site and conduct a range of tests to evaluate the cleanroom’s performance. Total Clean Air also provides validation services for all associated clean air devices for Operational and Performance Qualification (OQ & PQ).


Cleanroom Servicing

Total Clean Air provides a complete and comprehensive maintenance and repair service for all components of your cleanroom including the ventilation unit, fixtures and fittings and construction material such as walls, floors and ceilings.

Ensuring routine repair and conducting preventative maintenance will reduce the incidence of plant failure and production downtime. Our engineers are multi-discipline electrical and mechanical technicians, with the remit to both diagnosis and repair

TCA can assist with the full validation/servicing life-cycle including Design Qualification (DQ), Installation Qualification (IQ) and Operational Qualification (OQ) maintaining SALSA & ISO 14644 compliance.

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