The manufacturing process of your organisation is key to it achieving its critical goals. To protect your sensitive manufacturing process, we can provide you with a perfectly suited cleanroom solution.
At Total Clean Air, we have provided cleanroom solutions to small and large institutions all across the UK. Our services are recognised for their unique quality and top results. By choosing our integrated cleanroom solutions for your manufacturing company, you will have effective contamination control over your secured environments resulting in more efficient processes and increased productivity.
To ensure you get best results from your installed cleanroom, we will guide you throughout the lifecycle of your cleanroom.
Modular Cleanroom Benefits
- Modular Construction
- Quick Assembly Time
- Airflow Control
- Inexpensive Modifications
Cleanroom types available for your Manufacturing Process
Total Clean Air cleanrooms are designed and built to effectively manage airborne particles and other particulates that can negatively impact your critical manufacturing processes and environment. Cleanroom types we commonly provide manufacturing companies in the UK include Hardwall Cleanrooms, Modular Cleanrooms, Monobloc Cleanrooms, and Softwall Cleanrooms.
All our cleanrooms are of the highest international standards, and our modular cleanrooms are especially popular because of their flexibility and effectiveness. We can install a freestanding and secure modular cleanroom to match your manufacturing needs and boost the safety and productivity of your operations.
All of our cleanroom designs are ISO classified and are built to protect your critical processes. If you are uncertain as to which cleanroom type will make the perfect fit for your manufacturing needs, we have available a team of experts to provide you professional guidance and all the insight you need to make a well-informed decision.
Cleanroom Design, Build & Validation
- Budgeting and planning
- Engineering, design & layout
- Airflow and filtration design
- Construction and Installation
- Full Certification of our product
- Industry-specific equipment installation
Why choose our modular cleanrooms for your manufacturing processes
Modular cleanrooms have over the years become a popular option. They are generally preferred to Static cleanrooms because of their flexibility.
If you’d like a modular cleanroom for your manufacturing activities, we can provide you with a modular cleanroom with the following benefits:
Modular cleanrooms are especially popular because of how fast they can be installed. Even though installation is quick and easy when you work with Total Clean Air, the safety of your critical processes will not be compromised.
Our modular cleanrooms are sturdy and dependable. Depending on the size or unique features you request, we can complete installation in a matter of hours or a few days. This means that your organisation can begin enjoying the benefits of your modular cleanroom within a short time.
If you want a reliable and secure cleanroom but don’t want your important manufacturing work to be delayed for longer than necessary, contact us now to discuss your modular cleanroom options
Low Running Costs
Installation of our modular cleanrooms causes minimal disruption to your workplace and processes. The design of our modular cleanrooms makes them a cost effective option that’s not only less expensive to install, but also to run.
Part of the low cost of running a modular cleanroom for manufacturing comes from the fact that it requires less energy to run and keep the secure environment stable. This makes the design more environmentally friendly and positively impacts the reputation of your company in terms of commitment to being environmentally responsible.
Easy to Maintain
Unlike static cleanroom structures, modular cleanrooms are much easier to maintain. This ease of maintenance is evident in easily replaceable parts, cost effectiveness, and adaptability of the structures.
A modular cleanroom with a tailored design will positively impact your manufacturing processes and needs. We can fit the modular cleanroom of your choice with High Efficiency Particulate Air (HEPA) filters that effectively remove particulates from the air of your secured environment to ensure your manufactured goods stay contamination free. As your manufacturing needs change, we can modify the cleanroom to match the changes by providing accessories and consumables to keep the environment tightly controlled.
The perfect cleanroom for your organisation’s needs will depend on the unique nature of your operations. To ensure that you achieve the best manufacturing results, we can tailor make a cleanroom to suit your unique needs and requirements. This is accomplished by first understanding your critical processes, organisation goals, budget, and other factors which will all be taken into consideration to provide you with a secure and efficient environment.
Modular Cleanroom Services
- Design & Build
- Free Site Survey
- Free Design Service
- Cleanroom Planning
- Construction and Installation
- CNC Engineered
- Training & Support
- Discounted Service Contracts
- Remedial Works
- Panel Repairs
- BMS Management
- Cleanroom Certification
- Differential Pressure Qualification
- Servicing Testing Validation
- Smoke Testing
- DOP Testing
Cleanroom services to Boost your Critical Manufacturing Processes
Manufacturing cleanroom services which we are recognised for in the UK include:
- Design and Building of cleanrooms
- Free Site Surveys
- Cleanroom Training and Support
- Remedial Works
- Cleanroom Certification and Validation
- Smoke Testing and DOP testing.
- ISO 4-9
- ISO 14644
- Low Power Consumption
- Environmentally Friendly
- HEPA Filters
- Air Filtration
- Fan Filter Units
- Cleanroom Ceiling System
- Temperature Control
- Access Control
- Inter Lock Door Systems
- Air Showers
- Unidirectional Airflow
- Desiccator Cabinets
- Horizontal Flow Wall Modules
- Horizontal Laminar Flow Clean Benches
- Laminar flow cabinets
- Laminar Flow Canopy
Cleanroom Design & Build
We can provide you a with a comprehensively secured and highly efficient cleanroom design to optimise your performance.
We help companies overcome contamination issues by providing state of the art, personalised cleanroom solutions. To ensure your cleanroom is perfectly suited for your needs, we will work with you through the design stage all the way through to the building and effective use of your cleanroom.
Opting for a tailored cleanroom design from us guarantees maximum control over your environmental parameters and processes, and a favourable ROI.
Customisation of your cleanroom and its features is key to enhancing its effectiveness and suitability for your needs.
If you already have a cleanroom in place, we can help you customise it with state of the art accessories that optimise its overall performance, convenience and safety. We offer turn-key services such as cleanroom HVAC design and installation, electrical services integration and more to fit your individual needs. Other additions we can put in place for you include fabricated fixtures, stainless steel furniture, conveyors, trolleys, and much more.
Many of our clients in the UK return to us for additional services because of our approach to satisfying their unique needs. After installing your manufacturing cleanroom, we will continue to work with you to effectively manage your cleanroom throughout the duration of its lifecycle. This will ensure that you always have access to best results from your installed cleanroom.
We are also available to provide expert consultation services to ensure your project is delivered on-time, on-budget and according to your requirements.
With our effective project management services, fully harnessing the potential benefits of your cleanroom and minimising costly mistakes is guaranteed.
You can call on us for the delivery of cleanroom consumables such as furniture and equipment. Our stock of consumables is sourced from some of the most reputable cleanroom brands. This ensures value and quality. We offer scalable procurement solutions for any cleanroom consumables that you may need. If uncertain about the consumables that your cleanroom needs, we can provide you with guidance through our professional consultation services.
As your trusted adviser concerning consumables, we will provide you with dedicated technical support and provide you with requirement analysis when necessary to guide you towards the most suitable choice of products and custom solutions to meet your budget and unique demands. Our pricing on cleanroom consumables is competitive, and our delivery options convenient. We can also arrange for deliveries on a schedule that works best for you.
In most scenarios, the greatest risk to a cleanroom are the people who have access to it. To help you effectively minimise this risk and ensure effective contamination control, we can provide your team with the training and resources to educate them on cleanroom best practices and effective implementation of protocols.
We offer a comprehensive training session, as well as personalised courses. Training is generally divided into theory and hands-on practical sessions. Topics covered by our training course include hand hygiene, gowning and cleaning best practices, particulate monitoring, contamination sources and consequences of failing to adhere to best practices.
Upon conclusion of the training, your staff will be more knowledgeable in the use of cleanrooms and will be more committed to minimising contamination risks that can negatively impact your manufacturing or other critical processes.
Regularly scheduled validation of your manufacturing cleanroom is crucial in order to verify that your secure environment is actually contamination free. Our team of experts can be contacted for scheduled tests to validate any cleanroom facility.
Our validation exercise will verify if your cleanroom is in compliance with ISO 14644-1:2015 standards. Our cleanroom validation services can be delivered at your convenience to guarantee the continued safety and efficiency of your critical processes. We can work with you to develop a comprehensive scope for testing the unique requirements of your cleanroom and provide you a detailed auditable report at the end. At the end of the validation, we can also provide professional guidance to ensure your cleanroom continues adding value to your critical processes.
Our Validation Technicians are all CTCB-i trained and qualified and can deliver this critical service with minimal disruption to your processes.
Get Manufacturing Cleanroom solutions from the UK experts you can Trust
We provide some of the most specialised and superior quality cleanroom services in the UK.
Please contact us for a fully-fitted and customised cleanroom for your critical manufacturing processes. We can also help with optimising any cleanroom you already have installed.
We are ISO 9001:2015, ISO 14001:2015, and OHSAS 18001:2007 accredited, which means that we are certified to help you achieve optimum and compliant working conditions in your cleanroom.
Are you ready to start a project with us or require more information concerning our manufacturing related services? Please contact us to get started with your cleanroom project.