Flat Display Manufacturing Cleanrooms

A flexible cleanroom with an effective air filtration system is key to running a flat panel display manufacturing facility. Without such a cleanroom, issues could arise concerning productivity, efficiency, and compliance with industry and international standards.

Total Clean Air can provide a personalised cleanroom that adheres to strict air cleanliness standards and assists in lowering costs and improving your yields. The market for flat panel displays is technologically complex and highly competitive. To ensure your organisation doesn’t lag behind the competition, it’s essential you have in place a cleanroom that best satisfies the unique needs and specifications of your processes.

Contact Total Clean Air for a personalised and state of the art cleanroom that will help you achieve new fabrication technologies, cost-effective production processes, and higher resolution displays.

Modular Cleanroom Benefits

  • Modular Construction
  • Quick Assembly Time
  • Versatility
  • Reconfiguration
  • Airflow Control
  • Inexpensive Modifications

Personalised Cleanroom that Delivers Exceptional Cleanroom Filtration

There’s an increasing demand from consumers for displays with higher resolutions. As manufacturers of flat displays try to meet this demand, the processes involved require stricter air contamination control, as well as stringent controls for gas and liquid processes. The reason for this is that smaller and smaller contaminants need to be strictly managed at a finer level in order to achieve the desired quality.

During key process steps in the manufacturing of flat displays, the probability of particles being deposited on the surface of a large display becomes significantly higher. Most flat panel display manufacturing facilities are significantly large, which means they have a need for higher air volumes. This in turn brings about a need for energy efficiency and contamination control optimisation to ensure satisfactory ROI and profitability.

Aside from productivity and profitability, worker safety also needs to be prioritised – especially in light of the use of solvents in OLED and LED manufacturing. Meanwhile, HEPA (High-efficiency Particulate Air) and ULPA (Ultra Low Particulate Air) filters need to be thoroughly inspected at set intervals to ensure their functionality and capability to keep the flat display panel manufacturing cleanroom 100% compliant with prescribed air quality standards.

Our CTCB-i trained and qualified engineers are available to run DOP tests, cleanroom validation and other inspections to ensure optimal performance of your installed filters. In the event any of your filters don’t pass the relevant tests, we can repair accordingly or have the malfunctioning filter(s) replaced on site. This guarantees your critical environment remains secure and capable of delivering as per your specific needs.

We also provide professional consultation services regarding which of our cleanroom solutions will help you effectively achieve your flat display panel cleanroom goals on time and within budget. Our wide range of solutions are innovative, energy-efficient, budget friendly, and guaranteed to help you minimise cost and waste.

We can also provide exhaust systems to help you effectively manage particulates and waste being generated by the flat display panel manufacturing processing equipment. Get in touch with us today for solutions to improve the display quality of your products, minimise downtime, reduce product yield losses, and increase profitability.

Cleanroom Design, Build & Validation

  • Budgeting and planning
  • Engineering, design & layout
  • Airflow and filtration design
  • Construction and Installation
  • Full Certification of our product
  • Industry-specific equipment installation
  • Validation

Cleanrooms for Flat Display Manufacturing

Modular cleanrooms are the favoured option of companies from various industries, because of their cost effectiveness and flexibility. They are effective for keeping pathogens and other particulates in a critical environment at a minimum.

We can provide a modular flat display manufacturing cleanroom and testing procedures that deliver a stable environment to keep your production process contamination-free. In most scenarios, a HEPA filter is installed in the modular cleanroom to ensure circulation of pollutant and contaminant-free air within the secured environment. In other scenarios where air cleanliness needs are more stringent, ULPA filters can be installed to filter out even smaller particles.

To help you keep up with the changing needs of your organisation, we can provide a modular cleanroom design that surpasses current industry standards and delivers on all your unique requirements. We are specialists in delivering smart and innovative cleanroom solutions that effectively manage contamination control challenges. After understanding your requirements, we can provide a scalable modular cleanroom that’s designed and built to match the distinct needs of your operations. We can also provide full project management for the entire duration of your cleanroom’s lifecycle.

Our modular cleanrooms feature smart innovations such as touch-screen environmental control, alarms and remote diagnostics, which make them intuitive and comprehensively secured.

All cleanrooms designed and built by Total Clean Air deliver a fully personalised secure environment that’s best in line with client needs and long-term goals. A fully personalised solution also ensures complete flexibility with a future proof system.

Rest assured that a modular cleanroom delivered by our experienced specialists for your flat display manufacturing needs will satisfy all the latest EU and ISO standards.

Cleanrooms and Flat Display Manufacturing Personnel

Your flat display manufacturing personnel will all require contamination control courses that will effectively enlighten them about best practices for working in a modular cleanroom.

The most sophisticated cleanroom means nothing if your staff don’t know how to safely and effectively use it. The greatest cleanroom contamination risk comes from those who have access to it. We can help minimise this risk by providing your staff with the relevant personalised cleanroom training.

Those who have access to your cleanrooms will be educated about the proper implementation of protocols and best contamination control practices through our training programme. A Certificate of Attendance will be provided on completion.

If needed, we can work with you to develop a personalised course that’s tailored to meet the unique needs of your flat display manufacturing operations. Some of the topics typically covered during our cleanroom training sessions include: hand hygiene, gowning/cleaning best practices, particulate monitoring, contamination sources, short and long term dangers of failing to adhere to best practices, amongst others.

Each cleanroom class comes with its own ISO grade. The higher the class, the more stringent the cleanliness rules. Depending on the class of your flat display manufacturing cleanroom, we will train your personnel about the proper donning and use of the following:

  • Face masks
  • Shoes or boots
  • Gowns
  • Frocks
  • Aprons
  • Hoods
  • Shoe covers
  • Bouffant caps
  • Gloves

Before entering the cleanroom, your personnel must always be dressed in accordance with the specific job being performed in the secure environment and the ISO grade of your cleanroom.

Why choose Total Clean Air for your Flat Display Manufacturing Cleanroom?

We have years of experience satisfying the unique needs of flat panel display manufacturers in the UK. Clients recommend our services because of our effectiveness and professionalism when it comes to budgeting, planning, cleanroom engineering, design and layout.

We deliver world class services and solutions with the help of quality cleanroom products from internationally recognised manufacturers. We offer impressive guarantees on all our services, including airflow and filtration design. After the construction and installation of your cleanroom, we will be on hand throughout the duration of your cleanroom’s lifecycle via our project management services.

Contact Total Clean Air today to Get Started

At Total Clean Air, our experienced Technicians are all CTCB-i trained and qualified to deliver best results to our clients in the flat display panel manufacturing sector. We are ISO 9001:2015, ISO 14001:2015 and OHSAS 18001:2007 accredited; this means we are more than capable of helping you achieve best working conditions in your cleanroom.

Our premium services are available at reasonable prices; you can call us regardless your location in the UK for a fully-fitted and bespoke modular cleanroom. We can also help with optimising your existing flat display manufacturing cleanroom.

Our cleanrooms are fully reliable and only our in-house professionals manage the entire process of design, installation, and maintenance. We make use of the latest in cleanroom technology to deliver state of the art flat display manufacturing cleanrooms in line with all relevant international standards and industry regulations.

For flat display manufacturing cleanrooms and consumables, call us today to get started on your cleanroom project.

Phillip Godden

Phillip Godden is the Founder & Chief/Executive Officer at Total Clean Air.

Working Hours

  • Monday 08:00 - 19:30
  • Tuesday 08:00 - 19:30
  • Wednesday 08:00 - 19:30
  • Thursday 08:00 - 19:30
  • Friday 08:00 - 19:30
  • Saturday 08:00 - 19:30
  • Sunday 08:00 - 19:30