If your organisation operates within the mechanical engineering sector, you’ll need a cleanroom that delivers flexibility, secured processes and much more. At Total Clean Air, we offer installation, replacement, repair, and a variety of other cleanroom services to match the unique needs of those in the engineering sector. This includes the provision of cleanrooms with flexible dimensions and layout, such as our state of the art modular cleanrooms.
We can also provide a cleanroom solution to secure a single machine interface. This particular solution can entirely or partly cover existing equipment or setups. Simply tell us what your requirements are; after a thorough evaluation, we’ll provide the most suitable solution to satisfy your long term needs and industry standards.
Total Clean Air supplies canopies and unidirectional laminar flow for a variety of purposes in organisations involved in mechanical engineering processes. The engineering sector processes for which our services can secure and minimise contamination include:
Modular Cleanroom Benefits
- Modular Construction
- Quick Assembly Time
- Versatility
- Reconfiguration
- Airflow Control
- Inexpensive Modifications
Minimising Contamination and Boosting Performance
Total Clean Air will help build your expertise via a cleanroom design process that’s tailored to suit your unique mechanical engineering needs. This includes the integration of an HVAC system in your cleanroom to help positively influence project outcomes.
Effective design is key to achieving proper air flow distribution and maintaining the air quality most appropriate for your cleanroom operations. This also paves the way to reduce energy consumption, maximise efficiency, increase yield, ensure staff comfort, and reduce operating and maintenance costs.
In order to achieve an effective cleanroom design, comprehensive environmental controls are necessary to minimise the risk of airborne particles by keeping them contained within a specified range or level. This will also involve the steady control of temperature and humidity.
In mechanical engineering applications, airborne contaminants and other particulates can compromise the integrity of sensitive components, thus negatively impacting the quality or functionality of the finished product.
Aside from protecting critical processes, integrity of research and manufactured products, it will also protect staff with access to the cleanroom by ensuring they are not exposed to dangerous elements. ISO standards make provisions for four crucial goals of cleanroom design for mechanical engineering. These four goals provide for heating, ventilation and air conditioning within the cleanroom.
The first goal requires that the design must effectively protect the controlled environment from being compromised by outside contaminants.
Second is contamination from within, which must also be effectively safeguarded against. This implies that the design of the cleanroom must protect it against contaminants by purging the secure environment of fumes, particles or other by-products created by processes and/or equipment within the cleanroom environment.
Thirdly, monitoring of air quality levels must be given priority at all times. Negative changes in air quality must be responded to in a timely fashion and appropriately to rectify the necessary challenges. Lastly, failsafe systems for contaminant elimination must be a part of the cleanroom design.
Cleanroom Design, Build & Validation
- Budgeting and planning
- Engineering, design & layout
- Airflow and filtration design
- Construction and Installation
- Full Certification of our product
- Industry-specific equipment installation
- Validation
Modular Cleanroom Services
- Design & Build
- Free Site Survey
- Free Design Service
- Cleanroom Planning
- Construction and Installation
- CNC Engineered
- Training & Support
- Discounted Service Contracts
- Remedial Works
- Panel Repairs
- Alternations
- BMS Management
- Cleanroom Certification
- Differential Pressure Qualification
- Servicing Testing Validation
- Smoke Testing
- DOP Testing
Cleanroom Features
- GMP
- ISO 4-9
- ISO 14644
- Low Power Consumption
- Environmentally Friendly
- HEPA Filters
- Air Filtration
- Fan Filter Units
- Cleanroom Ceiling System
- Temperature Control
- Access Control
- Inter Lock Door Systems
- Air Showers
- Unidirectional Airflow
- Desiccator Cabinets
- Horizontal Flow Wall Modules
- Horizontal Laminar Flow Clean Benches
- Laminar flow cabinets
- Laminar Flow Canopy
